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Compact core drilling in basalt rock using PCD tool inserts: Wear characteristics and cutting forces

Show simple item record Hamade R.F. Manthri S.P. Pusavec F. Zacny K.A. Taylor L.A. Dillon Jr. O.W. Rouch K.E. Jawahir I.S.
dc.contributor.editor 2010 2017-10-04T11:15:46Z 2017-10-04T11:15:46Z 2010
dc.identifier 10.1016/j.jmatprotec.2010.03.023
dc.identifier.issn 09240136
dc.description.abstract The hardest component of the Martian surface is believed to be basalt rock, which is highly abrasive in nature. It will be important to operate a Martian drill under conditions that are conducive to minimal tool wear. In preparation for a Mars drilling project, this paper reports results of an experimental study of dry drilling in basalt and related tool wear. It also reports the effect of the tool wear on increasing the forces and torques required when drilling in basalt rock (on earth) using polycrystalline diamond (PCD) compact core drill inserts. Force and torque data measured for a variety of cutting conditions are shown along with experimental wear data obtained while drilling in basalt rock having different strengths. It is found that flank wear, VB, and cutting edge radius, CER, wear rates increase with rock strength, VB-wear rates and CER-wear rates exhibit opposite trends in their dependence on the remainder of the cutting parameters. For example, while VB-wear rates decrease with an increase in tool feed and spindle speed values, CER-wear rates increase with increases in tool feed and remains unchanged with increases in spindle speed. VB-wear rates decrease as the rake angle becomes more negative, while CER-wear rates increase as this occurs. It is found that basalt rock strength manifests itself via larger (smaller) generated forces-torques for rocks of harder (softer) composition. Strong correlations are found between both modes of tool wear (VB and CER) and the measured values of thrust force and torque. Equations for progressive tool wear as functions of the process variables are developed. A model for the changing drill forces and torques required by the progressive tool wear is developed for drilling in basalt. © 2010 Elsevier B.V. All rights reserved.
dc.format.extent Pages: (1326-1339)
dc.language English
dc.publisher LAUSANNE
dc.relation.ispartof Publication Name: Journal of Materials Processing Technology; Publication Year: 2010; Volume: 210; no. 10; Pages: (1326-1339);
dc.source Scopus
dc.title Compact core drilling in basalt rock using PCD tool inserts: Wear characteristics and cutting forces
dc.type Article
dc.contributor.affiliation Hamade, R.F., Department of Mechanical Engineering, American University of Beirut (AUB), Beirut, Lebanon
dc.contributor.affiliation Manthri, S.P., Center for Manufacturing, Department of Mechanical Engineering, University of Kentucky, Lexington, KY 40506, United States
dc.contributor.affiliation Pusavec, F., Faculty of Mechanical Engineering, University of Ljubljana, Askerceva 6, SI-1000 Ljubljana, Slovenia
dc.contributor.affiliation Zacny, K.A., Honeybee Robotics Ltd., 460 West 34th Street, New York, NY 10001, United States
dc.contributor.affiliation Taylor, L.A., Planetary Geosciences Institute, University of Tennessee, Knoxville, TN, United States
dc.contributor.affiliation Dillon Jr., O.W., Center for Manufacturing, Department of Mechanical Engineering, University of Kentucky, Lexington, KY 40506, United States
dc.contributor.affiliation Rouch, K.E., Center for Manufacturing, Department of Mechanical Engineering, University of Kentucky, Lexington, KY 40506, United States
dc.contributor.affiliation Jawahir, I.S., Center for Manufacturing, Department of Mechanical Engineering, University of Kentucky, Lexington, KY 40506, United States
dc.contributor.authorAddress Hamade, R. F.; Department of Mechanical Engineering, American University of Beirut (AUB), Beirut, Lebanon; email:
dc.contributor.authorCorporate University: American University of Beirut; Faculty: Faculty of Engineering and Architecture; Department: Mechanical Engineering;
dc.contributor.authorDepartment Mechanical Engineering
dc.contributor.faculty Faculty of Engineering and Architecture
dc.contributor.authorInitials Hamade, RF
dc.contributor.authorInitials Manthri, SP
dc.contributor.authorInitials Pusavec, F
dc.contributor.authorInitials Zacny, KA
dc.contributor.authorInitials Taylor, LA
dc.contributor.authorInitials Dillon, OW
dc.contributor.authorInitials Rouch, KE
dc.contributor.authorInitials Jawahir, IS
dc.contributor.authorReprintAddress Hamade, RF (reprint author), AUB, Dept Mech Engn, Beirut, Lebanon.
dc.contributor.authorResearcherID Jawahir, I.S.-E-8447-2014
dc.contributor.authorUniversity American University of Beirut
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dc.description.citedCount 6
dc.description.citedTotWOSCount 6
dc.description.citedWOSCount 4
dc.format.extentCount 14
dc.identifier.coden JMPTE
dc.identifier.scopusID 77955227016
dc.publisher.address PO BOX 564, 1001 LAUSANNE, SWITZERLAND
dc.relation.ispartOfISOAbbr J. Mater. Process. Technol.
dc.relation.ispartOfIssue 10
dc.relation.ispartofPubTitle Journal of Materials Processing Technology
dc.relation.ispartofPubTitleAbbr J Mater Process Technol
dc.relation.ispartOfVolume 210
dc.source.ID WOS:000279547000010
dc.type.publication Journal
dc.subject.otherAuthKeyword Basalt
dc.subject.otherAuthKeyword Core drilling
dc.subject.otherAuthKeyword Feed
dc.subject.otherAuthKeyword Mars
dc.subject.otherAuthKeyword Modeling
dc.subject.otherAuthKeyword PCD
dc.subject.otherAuthKeyword Prediction
dc.subject.otherAuthKeyword Rake angle
dc.subject.otherAuthKeyword Rock strength
dc.subject.otherAuthKeyword Speed
dc.subject.otherAuthKeyword Thrust force
dc.subject.otherAuthKeyword Torque
dc.subject.otherAuthKeyword Wear
dc.subject.otherIndex Mars
dc.subject.otherIndex PCD
dc.subject.otherIndex Prediction
dc.subject.otherIndex Rake angle
dc.subject.otherIndex Rock strength
dc.subject.otherIndex Thrust forces
dc.subject.otherIndex Basalt
dc.subject.otherIndex Boring
dc.subject.otherIndex Core drilling
dc.subject.otherIndex Drills
dc.subject.otherIndex Rock drilling
dc.subject.otherIndex Rocks
dc.subject.otherIndex Speed
dc.subject.otherIndex Torque
dc.subject.otherIndex Wear of materials
dc.subject.otherIndex Diamond drilling
dc.subject.otherKeywordPlus DRAG BITS
dc.subject.otherKeywordPlus DIAMOND
dc.subject.otherKeywordPlus MODEL
dc.subject.otherKeywordPlus OPERATIONS
dc.subject.otherKeywordPlus EVOLUTION
dc.subject.otherKeywordPlus RATIO
dc.subject.otherWOS Engineering, Industrial
dc.subject.otherWOS Engineering, Manufacturing
dc.subject.otherWOS Materials Science, Multidisciplinary

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